Geohazard Engineering

Ruamahunga River — Cliff Face Repair

Helicopter access, rope access scaling, 492 soil nails, and shotcrete. Cyclone Gabrielle recovery — NZ Transport Agency Waka Kotahi.

Location
Ruamahunga River, Wairarapa
Client
NZ Transport Agency Waka Kotahi
Designer
Andy O'Sullivan for GSI
Timeline
November 2023 — July 2024
Scope
Rope access scaling, soil nails, shotcrete facing

Design

Remote Cliff Face, No Road Access

As part of Cyclone Gabrielle recovery efforts, GSI was contracted by NZ Transport Agency Waka Kotahi for a design-and-build project to repair an overslip at Ruamahunga that had threatened property and disrupted State Highway 25. The cliff face on the Ruamahunga River was accessible only by helicopter — there was no road access, and the riverbank below was itself unstable.

GSI partnered with Andy O'Sullivan Geotechnical Engineering as design lead. Upon site assessment, additional problem areas emerged beyond the original scope, requiring rapid coordination with the Department of Conservation, NZTA, and local homeowners to expedite approvals and access. The design centred on removing unstable debris, drilling soil nails into the stable cliff face, and applying a shotcrete facing, with biocoir matting for erosion protection on surrounding disturbed areas.

Build

750 m³ Removed. 492 Soil Nails Installed.

All personnel, plant, and materials were transported to site by helicopter. GSI's crew manually removed approximately 750 m³ of slip debris from the cliff face before any ground improvement works could commence. Two lightweight wagon drill rigs were then used to install 492 soil nails simultaneously across three separate areas, each nail drilled 7—10 m into the stable rock and soil behind the failure face.

Shotcrete was applied across the treated face for surface containment, and biocoir coconut fibre matting was placed over disturbed areas above and below the shotcrete zone to control surface erosion while vegetation re-established. Access tracks and site compounds were fully removed on completion.

Deliver

Ruamahunga Cliff Face Stabilised, July 2024

The Ruamahunga cliff face repair was completed in July 2024, delivering a permanently stabilised face with 492 installed soil nails, full shotcrete coverage, and bioengineering erosion protection. All works were completed by helicopter-supported rope access without any road construction or permanent infrastructure in the riverbank environment.

The GSI team were commended on their workmanship, organisation, and approachability by the clients, engineers to the contract, and the homeowners directly affected — reflecting the care taken in a complex, community-facing Cyclone Gabrielle recovery project.

750 m³
Debris Removed by Hand
492
Soil Nails Installed
July 2024
Completed

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