Rockfall Scaling

Manual, mechanical, and remote scaling by IRATA-certified technicians — source removal, the foundation of every mitigation programme.

ROCKFALL SCALING

Rockfall scaling is the systematic removal of loose, unstable, or hazardous rock from cliff faces, cuttings, and slopes. It is the first step in any rockfall mitigation programme, because no reinforcement or containment system should be designed around a face that still has significant loose material present. Scaling first also exposes the true condition of the rock face, revealing structural features and discontinuities that may not be visible until the loose material is cleared, directly improving the quality of the engineering design that follows.

GSI New Zealand deploys Rockfall Removal Technicians (RRTs), personnel holding both IRATA rope access certification and specialist rockfall scaling qualifications. This combination means our scaling crews can reach any position on the face and make informed engineering judgements about individual rock blocks. All scaling operations are planned and supervised by our in-house geotechnical engineers — ensuring the work is integrated with the broader mitigation programme from the outset.

SCALING METHODS

  • Hand scaling: IRATA-certified technicians using pry bars and scaling rakes from rope access positions for fine-grained loose material and small blocks
  • Mechanical scaling: excavator-mounted hydraulic breakers for larger blocks and overhangs, keeping personnel clear of the hazard zone
  • Remote scaling using high-reach equipment for faces where geometry prevents safe manual access
  • Explosive-assisted displacement: licensed blasters fragment and release large unstable masses where mechanical and manual methods are not feasible

GSI NZ CAPABILITY

  • Post-scaling engineering assessment of the exposed face: identifying structural discontinuities, failure planes, and areas requiring rock bolting or mesh before reopening
  • Emergency scaling response after hazard-generating events, and programmed maintenance scaling as part of corridor geohazard management plans
  • IRATA rope access technicians certified to Level 3, Rockfall Removal Technicians holding both IRATA and specialist rockfall scaling qualifications
  • SiteWise Gold accredited, Totika Listed, NZ Transport Agency Waka Kotahi pre-qualified for State Highway geotechnical and slope works

THE GSI DIFFERENCE

ONE TEAM.
ONE CONTRACT.

  • Rockfall Removal Technicians hold both IRATA rope access certification and specialist scaling qualifications, qualified to work safely and make engineering judgements on the face.
  • Scaling is integrated with the broader mitigation design, with findings from the face directly informing what reinforcement and containment systems follow.
  • Manual, mechanical, and blasting methods in-house, with no sub-contractors and no programme delays waiting for specialist crews to mobilise.

HOW WE APPROACH ROCKFALL SCALING

Step 1

Manual Scaling

IRATA-certified technicians work from rope access positions on the face, using scaling bars, pry bars, and hand tools to identify and dislodge unstable rock. Manual scaling is the most targeted method; it allows individual assessment of blocks rather than blanket treatment.

Step 2

Mechanical & Remote Scaling

For large loose volumes or where manual access presents unacceptable risk, we use excavator-mounted breakers and purpose-built remote scaling equipment. This clears large quantities of loose material efficiently while keeping personnel clear of the hazard zone.

Step 3

Controlled Blasting

Where mechanical and manual methods cannot dislodge a large unstable mass, controlled blasting by our licensed blasters fragments and releases the hazardous material in a controlled manner. Blasting is deployed when other approaches are not feasible.

CASE STUDY

Dome Valley SH1

State Highway 1 at Dome Valley required emergency stabilisation of cliff faces above the highway carriageway following a significant rockfall event. Before anchor and mesh installation could proceed, systematic scaling of the face was required to remove loose material and assess the underlying rock condition.

GSI NZ RRTs carried out manual scaling from rope access positions, working top-down across the face. The scaling programme exposed the true rock structure and informed the engineering design for the 118 rock anchors and 790 m² of TECCO mesh that followed, all installed from the same rope access system.

View Full Project →

FREQUENTLY ASKED QUESTIONS

Get in Touch

Loose Rock
Is a Live Hazard.

Don't wait for a rockfall event to force your hand. Our IRATA-certified scaling crews can reach and clear loose rock from faces that conventional plant can't access.

Talk to Us

How Can We Help?

No obligation. One of our engineers will be in touch within 24 hours.