Jet Grouting

High-pressure soilcrete columns — Soilmec SM-3 jet grout rig for underpinning, liquefaction mitigation, and groundwater control.

JET GROUTING

Jet grouting is a specialist ground improvement technique that uses high-energy fluid jets to erode and mix the in-situ soil with cementitious grout, creating columns or panels of soil-cement with significantly improved strength and reduced permeability. Depending on the energy regime and fluid system used (single, double or triple fluid) jet grouting can be applied in a wide range of soil types and can create column diameters from 600mm to over 2000mm.

Jet grouting is particularly valued in New Zealand for its ability to improve the ground beneath and adjacent to existing structures without causing vibration or requiring excavation. It can be used to create load-bearing columns beneath buildings undergoing foundation improvement, to form cut-off walls for groundwater control, to underpin existing foundations and to provide temporary or permanent excavation support in soft ground.

APPLICATIONS

  • Foundation underpinning beneath existing structures without vibration or excavation, including Christchurch post-earthquake rebuild environments
  • Cut-off walls for groundwater control and excavation support in soft ground
  • Liquefaction mitigation and seismic strengthening beneath building footprints
  • Works beneath live structures and operating facilities, applicable in confined and restricted-access environments

GSI NZ CAPABILITY

  • Soilmec SM-3 jet grout rig: columns from 600 mm to 2,000 mm diameter, operating at up to 400 bar in confined and restricted-access environments
  • Metrosports Christchurch, with 107 soilcrete columns to 15 m beneath an operational sports complex on liquefiable ground
  • SiteWise Gold accredited, NZ Transport Agency Waka Kotahi pre-qualified for geotechnical works on the State Highway network
  • In-house geotechnical engineers design all programmes; full QA including grout logs, pressure records, and post-installation verification testing provided on completion

THE GSI DIFFERENCE

ONE TEAM.
ONE CONTRACT.

  • The Soilmec SM-3 compact track chassis works in headroom and access conditions that rule out conventional jet grout rigs: inside existing buildings, in basements, and in tight urban corridors.
  • Columns from 600 mm to 2,000 mm diameter — soilcrete formed at the treatment depth through a drill string, without excavation or disturbance to structures above.
  • In-house geotechnical engineers design the column layout and supervise installation under one contract, with real-time QA data logging and post-installation coring on every project.

HOW WE APPROACH JET GROUTING

Step 1

Site Assessment & Column Design

Ground investigation data defines soil type, groundwater conditions, and treatment depth. Column diameter and layout are designed to the specific application: underpinning, cut-off wall, liquefaction mitigation, or excavation support.

Step 2

High-Pressure Grouting

The SM-3 drill string is advanced to the treatment depth. Ultra-high-pressure grout jets erode and mix the native soil as the string is withdrawn at a controlled rate, forming a soilcrete column of the designed diameter and depth.

Step 3

QA & Verification

Real-time data logging monitors grout pressure, flow rate, and withdrawal speed for every column. Post-installation coring and UCS testing confirms column strength. Permeability testing is carried out where cut-off performance is the primary criterion.

CASE STUDY

Metrosports Christchurch

GSI NZ was engaged by CPB Contractors to deliver jet grouting for the Metrosports Christchurch aquatic facility, a major post-earthquake rebuild project on liquefiable ground. Aurecon provided the geotechnical design.

107 soilcrete columns were installed to 15 m depth to mitigate liquefaction risk beneath the facility footprint. The compact SM-3 rig allowed installation within the building footprint and around existing structural constraints — a project only viable because the SM-3's compact geometry could navigate the working environment.

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FREQUENTLY ASKED QUESTIONS

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Complex Ground?
Jet Grouting Works.

Jet grouting reaches where other methods can't — under live structures, in confined spaces, in variable ground. Our engineers have delivered it across New Zealand and Australasia.

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