Ground Engineering

Metrosports — Jet Grouting Under Live Structure

107 jet grout columns to 15 m — precision ground improvement beneath a partially completed stadium, Christchurch.

Location
Metrosports facility, Christchurch
Client
CPB / Aurecon
Timeline
September 2022 — April 2024
Scope
107 jet grout columns to 15 m, QA coring, shear velocity testing

Design

Ground Improvement Beneath a Partially Built Structure

The Christchurch Metrosports facility — a major aquatics and indoor sports complex — required specialist ground improvement to address ground conditions that emerged during construction. The challenge was exceptional: works needed to be carried out beneath and immediately adjacent to a partially completed structure, with zero tolerance for structural disturbance or column installation deviation.

GSI was engaged by CPB and Aurecon to design and deliver 107 jet grout columns to 15 m depth. The jet grouting approach was selected for its ability to create high-strength, controlled-diameter soilcrete columns through the varied Christchurch alluvial soils. The team surveyed the existing structure beforehand and established trigger points to detect any movement during works. Quality assurance included daily mud balance testing of the grout mix, core sampling, and cross-hole shear wave velocity testing of completed columns.

Build

Precision Grouting in a Confined Urban Environment

GSI deployed a specialised SoilMec SM3 micro-piling jet grouting rig suited to the restricted working clearances within the partially completed structure. Column installation was sequenced in a primary/secondary pattern to avoid interference between adjacent columns during curing. Real-time monitoring was maintained throughout, with each column installed to 15 m depth using single-fluid high-pressure jet grouting at a cement application rate of 700 kg/m³.

Works were completed across multiple construction stages coordinated with the main construction programme. Over 128 days on-site, GSI constructed all 107 columns and used almost 1,000 tonnes of cement — with zero structural incidents throughout the programme.

Deliver

107 Columns. 15 m Depth. Zero Structural Incidents.

All 107 jet grout columns were successfully installed to specification, providing the ground improvement required to support the completed Metrosports structure. The project was delivered without structural incidents, within programme, and to the full satisfaction of CPB and Aurecon.

Metrosports has become a reference case for specialist jet grouting in Christchurch and across New Zealand — demonstrating the precision required when ground improvement must be delivered beneath partially completed structures in post-earthquake urban environments.

107
Jet Grout Columns
~1,000t
Cement Used
Zero
Structural Incidents

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